General

Description of Works/Specification Notes

ROCKCOTE MicroStone creates a natural stone finish that exudes elegance across a multitude of spaces. MicroStone can be applied over a range of substrates and surfaces for a bespoke seamless finish. MicroStone is a two-part water-based product;

Properties

• Coverage Rate: 12-14m2/15Ltr @ 1mm build per coat
• Substrates: Plasterboard, Concrete Block, Fibre Cement Sheet
• Abrasive strength: Excellent
• Colour: Available in light base and can be tinted using liquid tints (max. 3%).
• Packaging: Part A 10L : Part B 5L
• Clean up: Water
• Thinning: Add up to 1.5% of clean water to assist with consistency for ease of application or 300ml / per kit.r
• Use by: 6 months from date of manufacture
• Storage: Cool, dry place
• Application Temperature: + 5 °C to + 35 °C
• Usual No Coats: 1-2. Do not apply greater than 2mm per coat, use multiple coats for higher build.
• Drying Time: 2-4 hours
• Touch Dry: 1 hour
• Dry to Recoat: Dry to recoat 24 hours prior to Sealer application
• Curing Time: No water or condensation should contact the coating for 5 days from February 2025 Pg 3 of 5
• Installation. It is important to have adequate airfl ow between coats, especially in humid environments, including wet areas.
• Dry Film Build: 1mm
• Wet Film Build: 1-2mm
• Walkable Hardness: 24 hours
• Fire Group Classifi cation: 1-S (Test in accordance with ISO 5660:2002)

Building Code Compliance

If the project has a building consent then the following clauses apply.

B2 – Durability

This specification complies with the requirements as set out in B2 – Durability which must always be considered when demonstrating compliance with each of the clauses of the Building Code. It ensures that a building throughout its life will continue to satisfy the performance of the Building Code. It confirms the use of materials that will remain functional throughout the specified intended life of the building, but not less than 50, 15 or 5 years

This system meets the expected durability of the NZBC of at least 5 years

C – Protection from Fire

This specification complies with the requirements as set out in C – This clause provides objectives that apply to clauses C2 to C6 to: (a) safeguard people from an unacceptable risk of injury or illness caused by fire, (b) protect other property from damage caused by fire, and (c) facilitate firefighting and rescue operations.

On Going Maintenance Instructions

Provide ongoing maintenance instructions required to meet the performance requirements of the NZBC.

Building Consent Authority Requirements

All the appropriate inspections are to be carried out by a BCA representative and that it complies with the NZBC requirements.

Documents

Abbreviations

The following abbreviations are used throughout this work section:

• BCA – Building Consent Authority
• LBP – Licensed Building Practitioner
• PPCS – Proprietary Plaster Clading System
• MPNZA – Master Painters of New Zealand Association
• MSDS – Material Safety Data Sheet
• NZBC – New Zealand Building Code

Manufacturers Documents

Copies of the above relevant company documents referred to in this specification are available at;

Resene Construction Systems
Web: reseneconstruction.co.nz
Telephone: 0800 50 70 40

No Substitutions

Substitutions are not permitted to any specified Resene Construction Systems system. Materials and execution to Resene Construction Systems specification except where varied by this specification and supported by architectural detailing.

Documentation

Finish Sample

Submit one 300 mm x 300 mm sample of the selected texture finish and colour for approval on request by the main contractor or specifier. Obtain signature of acceptance on sample and return to the Registered Plasterer.

Maintenance Instructions

Provide Resene Construction Systems Maintenance Guide on or before practical completion of the contract for issuing to the building owner. Resene Construction Systems Maintenance Guide to be provided on request.

Health and Safety

Refer to the requirements of the Health and Safety in Employment Act 2015 and Worksafe NZ: Guidelines for the provision of facilities and general safety in the construction industry. If the elimination or isolation of potential hazards and risks is not possible then minimise hazards and risks in this work on site by using the proper equipment and techniques as required in the MPNZA Painters hazard handbook. Supply protective clothing and equipment. Inform employees and others on site of the hazards and put into place procedures for dealing with emergencies. Obtain from Resene Construction Systems the Material Safety Data Sheets for each product. Keep sheets on site and comply with the required safety procedures. Confirmation at the start of the project as to whether a Site Specific Safety Plan is to be produced by the Registered Plasterer prior to works starting.

Warranty

Warrant this system under normal environmental and use conditions against failure. Resene Construction Systems system warranty.

Materials: by Resene Construction Systems – 5 Years Materials only

Execution: by Registered Plasterer – 5 Years Workmanship only

Components Used

AAC Adhesive

• Polymer-modified, cement based dry plaster mix. Supplied in 20kg bags.

Microstone

Rockcote MicroStone creates a natural stone finish that exudes elegance across a multitude of spaces. MicroStone can be applied over a range of substrates and surfaces for a bespoke seamless finish.

MicroStone is a two-part water-based product; Part A 10L and Part B 5L. Exemplifying excellence, this product exhibits minimal shrinkage and ensuring a flawless result every time. Discover the true essence of luxury with Rockcote MicroStone.

Resene Aqua Clear Natural (Flat)

Resene Aquaclear has been developed as a waterborne alternative to turps thinned oil modified urethanes.

 

Resene Qristal 2k

Resene Qristal ClearFloor 2K is atwo component waterborneurethane durable flooring finishdesigned to protect your woodenflooring and keep it looking itsbest for longer.

Installation/Application

Check and Prepare Masonry / Clay brick veneer Substrate

Preparation based on new substrate installations.

Preliminary Checks

Check that all exposed surfaces of the substrate are straight, plumb, and undamaged. If any loose bricks are identified, they must be removed and replaced. Ensure that pointing has cured according to the manufacturer’s specifications prior to render application.

Wall Alignment

Using a straight edge, check joints are smooth and that the wall is flat and true. The Render coating is not designed to straighten deviations that exceed the specified Rockcote Render System thickness.

Weep Holes

Weep holes must be kept clear of Render unless an alternative solution is accepted by the BCA.

Builder Supplied Flashings

Make sure all builder-supplied flashings are in place. The architectural drawings provide a list of possible flashings.

RCS Flashing Installation

Refer to the flashings as outlined within the Resene Construction Systems Specification.

Control/Expansion Joint Setouts

For more information about control joints refer to the technical note on the Resene Construction webpage at the following link https://reseneconstruction.co.nz/control-joints/

The main contractor/substrate installer is responsible for all control joints, which must comply with the substrate supplier’s specifications.

Clay bricks

Control joints shall be included at locations specified by the brick manufacturer.

Concrete bricks

Control joints shall be included as specified in the New Zealand Concrete Masonry Manual and in any other locations specified by the brick manufacturer.

Clean Surface

When the substrate has been left for a period of time, dust and dirt may build up on the surface. This contamination must be removed prior to render application.

Masking

Before applying the render, masking must be applied to all joinery, pipes, roofs, and all areas likely to be marked by the render. Use drop cloths and ground covers to keep the working areas clean.

Colour selection

For more information about light reflectance values refer to the technical note on the Resene Construction webpage at the following link https://reseneconstruction.co.nz/light-reflectance-values/

Improve adhesion

If Render is being applied to the masonry wall, wet the wall down, or apply a solution of Rockcote Acrylbond and Water – ratio1 part Acrylbond : 4 parts water to minimise the suction of the substrate.

Allows the render to maintain moisture content for longer, providing greater working time. This process assists with the initial hydration / curing of the render application.

Plaster Systems AAC Adhesive Skim Coat

Surface Preparation

Ensure surface is clean, sound, dry and free from dust, dirt, grease, mould and lichen.

Application

Plaster can be applied with a steel trowel, pump or broad-knife at approximately 2-3mm thick (8m2 per bag). Apply plaster only when the temperature is between 5°C and 30°C and will be in that range for the 24 hours period following application.

Curing:

Render should be protected from hot drying winds and direct sunlight for the first 16 hours. Protect newly applied plaster from rain and water run off for the first 24 hours.

Rockcote MicroStone (2 Coats)

Mixing

• Mixing ratio by Volume: Part A 66% / Part B 33%. Kit weight ratio Part A 15kg / Part B 5.5kg.
• Before using stir Part A (10L wet component) to aerate content,
• Slowly add Part B (5L dry component) into Part A pail while mixing. Mix Part A thoroughly and combine Part B until homogenous.
• Mix to a smooth, lump-free consistency.
• To allow for proper hydration, let the product stand for 10 minutes, then re-mix for 1-2 minutes to a smooth paste consistency.
• To adjust consistency, ROCKCOTE MicroStone can be thinned up to 1.5% or 300ml / kit using clean water.
• Mixed Pot Life 90 minutes. Discard after this time.

Application

• Ensure the surface is properly prepared and ready to receive the MicroStone coating system.
• Any prior plaster coatings must be cured for a minimum of 48 hours or less than 15% WME before overcoating with a slurry mix
• The slurry mix must be allowed to dry for 4 hours before applying ROCKCOTE MicroStone.
• Apply the first coat in a tight and thin manner. When touch dry the application of the second coat can be commenced.
• Once the second coat is touch dry, go over it with a steel trowel to tighten and compress the coating. This will help to smooth any inconsistencies.
• When working in small areas, increased airflow is recommended to assist drying.
• Drying times will be affected by cooler air and substrate temperatures.

Sanding

• Sanding will be required to remove any minor imperfections in the MicroStone finish. The degree of sanding and the grit coarseness will depend on the MicroStone finish chosen.
• A random orbital sander fitted with a dust extractor or vacuum pump is highly recommended for sanding ROCKCOTE MicroStone finishes.
• Sanding screens are recommended as they will give a better finish, and will not clog during use like sandpaper and will reduce the risk of scratching the finish.
• ROCKCOTE MicroStone can be sanded once the MicroStone finish has dried completely.
• The recommended coarseness of the sanding screens and sandpapers are: Smooth Finish – 240 grit, Textured Finish – 180 grit and Exposed Stone Finish – 120 grit.
• Light hand sanding is recommended for small and detailed areas only.

Resene Aquaclear (1 Coats)

Resene Aquaclear has been developed as a waterborne alternative to turps-thinned oil-modified urethanes. It will provide a harder-wearing finish to the interior plaster range of products.

Application typically over interior finishes

Diluted 50% with clean water. 

1 coat application with #4 synthetic roller

Resene Qristal 2k – (3 Coats) – Floors/Walls

Mixing

WEAR PROTECTIVE GLOVES/CLOTHING AND EYE PROTECTION DURING MIXING.

Mix in a container size which is double the size of the final mix volume. Gently shake the contents of the Base container and transfer all to the clean and dry mixing container. Add the contents of the Hardener container to the base container with power mixing and continue to mix for one minute. Transfer the mixed product back into the Hardener container to fill to about three quarters full, recap lid tightly then hand shake to dissolve any Hardener that was not originally transferred into the mixing container. Add this to the mixed base and power mix for an additional two minutes. Allow the mixed product to stand for 10-15 minutes before application.

Mixed product does not require thinning; thinning is detrimental to product performance. Ensure that the mixed product is used within the stated pot life. The pot life of the mixed material is given for a specific temperature. Higher temperatures will reduce the pot life; conversely lower temperatures will increase it. Mixed product will remain liquid well past stated pot life. Application of mixed product beyond stated pot life will have a detrimental effect upon film formation, adhesion, and performance.

Application

Synthetic brush or roller sleeve (Resene Waterborne Clears Sleeve). Apply Resene Qristal ClearFloor 2K at the recommended spreading rate in an even manner to achieve a uniform wet film thickness. To avoid increasing entrained air when rolling do not overwork the wet film (lightly lay off with a 50% overlap). Avoid applying pressure to the sleeve when rolling as this will reduce the wet film thickness and reduce the coating dry film thickness. Alternatively pour out a line of the clear then using the roller sleeve roll back and then forward to distribute the wet coating to achieve a uniform wet layer. Do not roll through the pool of wet coating. Repeat this until the floor area is coated.

Important:

This specification must be read in conjunction with the Resene Construction Systems technical drawings.
No alteration to the Resene Construction Systems RenderSpec® is permitted.
All Technical Data Sheets are available at https://reseneconstruction.co.nz/technical-library/technical-data-sheets/
All Safety Data Sheets are available at https://reseneconstruction.co.nz/technical-library/safety-data-sheets/